In 2023, after our company purchased High-Speed-CNC of YASDA, a mold factory in the UAE placed an order with us. The order was 13 sets of multi-cavity ultra precision mould bases. The customer has multiple factories in India and Dubai, and has high precision requirements for the mold. We sent reply drawings to customers for each set of mould bases to confirm and negotiate processing requirements such as technology, tolerances, and accessories. Although it was our first collaboration, the process of adaptation was relatively smooth and we were able to quickly cooperate and solve any problems encountered. After nearly two months, all products have been shipped safely.

This visit is the first time that the client has visited our company after cooperating with us. The main purpose is to inspect our equipment and evaluate the possibility of increasing cooperation in the future. The customer mainly visited the steel milling and CNC workshop, and highly appreciated our YASDA brand high-speed CNC machine. Our company also stated that this machine produces most of the customer's products. In addition, the customer also stated that the more than 10 sets of mold blanks received earlier have been put into use and the quality is very good. We also discussed the issue of steel being prone to rusting and mold base components. Our company will put more effort into vacuum packaging and anti rust oil application, and the accessories will also be inspected before being installed on the mold base. The customer is very satisfied with this trip and expressed that they will deepen cooperation with our company.



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Ordering mold bases separately and considering them separately can bring multiple benefits, mainly reflected in the following aspects:



Cost effectiveness

1. Cost control: Ordering mold bases separately allows manufacturers to select the most suitable mold base materials and specifications based on specific needs, thereby optimizing costs. For example, for specific types of molds, the highest strength mold base may not be required, so lower cost materials or designs can be chosen.

2. Avoid over-investment: In some cases, molds may need to be replaced or adjusted frequently, while mold bases may be relatively stable. Ordering the mold base separately can avoid replacing the entire mold base at the same time during mold replacement, thereby saving costs.



Flexibility and customizability

1. Enhance flexibility: Ordering mold bases separately can provide higher flexibility, and manufacturers can quickly replace or adjust mold bases according to different mold needs to adapt to different production scenarios and product requirements.

2. Strong customizability: The mold base can be customized according to the specific structure and size of the mold, ensuring a perfect match between the mold and the mold base, improving production efficiency and product quality.



Improve production efficiency

1. Simplify mold design: Using standard mold bases can simplify the mold design process, reduce design time and costs. Because the standard mold base has been validated and optimized, it can ensure compatibility with various molds.

2. Shorten manufacturing cycle: Ordering mold bases separately can accelerate the mold manufacturing process. As the mold base is pre manufactured, manufacturers can assemble and debug the mold faster, thereby shortening the production cycle.



Ensure product quality

1. Improve mold stability: The mold base provides stable support and positioning for the mold, ensuring its stability and accuracy during the processing. Ordering the mold base separately can ensure that the quality and performance of the mold base meet high standard requirements, thereby improving the stability and service life of the mold.

2. Easy to repair and replace: When the mold malfunctions or needs maintenance, a separately ordered mold base can be easily replaced or repaired, reducing interference and impact on the production process.



Other advantages

1. Space saving: Some mold bases are designed to be compact and stackable for storage, and ordering mold bases separately can help make more efficient use of storage space.

2. Environmental protection and energy conservation: By optimizing the design of the mold base and material selection, the goals of energy conservation, emission reduction, and environmental impact reduction can be achieved.

In summary, separately ordering mold bases and molds has significant cost-effectiveness, flexibility and customizability, improved production efficiency, guaranteed product quality, and other advantages. These advantages help manufacturers improve their competitiveness and meet constantly changing market demands.

Mold bases and molds play different roles in industrial production, and there are obvious differences between them, which many customers may confuse. The following is a detailed explanation of the differences between the mold and mold base:



Definition and Function

Mold base: The mold base is the supporting structure of the mold, used to fix and support the various components of the mold, ensuring the stability and accuracy of the mold during operation. The mold base usually consists of a base, columns, beams, and other parts, and can be equipped with auxiliary devices such as guiding devices and ejector devices as needed. The main function of the mold base is to provide support and fixation, which is the foundation for the normal operation of the mold.

Mold: A mold is a fixture used for manufacturing products in processes such as molding, processing, and stamping. According to different process requirements, molds can be divided into various types such as stamping molds, plastic molds, casting molds, etc. The main function of a mold is to process and shape raw materials according to the shape and size requirements of the product. Molds are usually composed of multiple parts and components, such as upper mold, lower mold, mold core, as well as some auxiliary devices and accessories.



Structural characteristics

Mold base: The design of the mold base mainly focuses on stability and support to ensure that the mold can work accurately and stably.

Mold: The structure of the mold is more complex, containing multiple precision parts and components. The design of molds needs to fully consider factors such as product shape, size, precision requirements, and production processes to ensure the production of products that meet the requirements.



Scope of use

Mold base: Mold bases are usually used in automated production lines for large-scale production. As most automated production lines require continuous high-speed operation, more robust and durable mold bases are needed to ensure the normal operation of the molds.

Mold: The use of molds is very extensive, involving almost all fields that require mass production. Whether in the fields of automotive, electronics, healthcare, or aviation, molds are needed to manufacture various components and products.



Interrelation

Mold bases and molds are inseparable in industrial production. The mold base provides support and fixation for the mold, ensuring that the mold can work stably and accurately; The mold directly participates in the processing and forming process of the product, processing raw materials into the desired shape and size of the product. The two work together to achieve the manufacturing and processing of products.

IIn August 2024, the relevant person in charge of TK Mold visited our company for exchange and officially began long-term cooperation with us. Our mold base process fully meets the mold types and requirements of TK Mold. The quality requirements for the mold base purchased by TK Mold are relatively high, making it an excellent partner for us.




TTK Mold is a globally leading one-stop injection molding solution provider, mainly committed to leading the injection molding production of smartphones, personal care, and smart home products, packaging medical, personal care, and precision electronics high-precision, multi cavity, high-performance molds, as well as the research and development, design, and manufacturing of automotive molds and other large and complex molds. TK currently has five major production bases located in Shenzhen, Suzhou, Huizhou in China and Vietnam and Germany overseas.









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What are the requirements for the performance of steel in automotive molds? Firstly, it has high hardness and can withstand high-intensity stamping without deformation. Secondly, good wear resistance ensures the service life of the mold. Thirdly, sufficient toughness is required to prevent the mold from cracking during use. In addition, good processing performance facilitates the processing into complex mold shapes. At the same time, it also needs to have good thermal stability to adapt to high-temperature processing environments.