In 2023, after our company purchased High-Speed-CNC of YASDA, a mold factory in the UAE placed an order with us. The order was 13 sets of multi-cavity ultra precision mould bases. The customer has multiple factories in India and Dubai, and has high precision requirements for the mold. We sent reply drawings to customers for each set of mould bases to confirm and negotiate processing requirements such as technology, tolerances, and accessories. Although it was our first collaboration, the process of adaptation was relatively smooth and we were able to quickly cooperate and solve any problems encountered. After nearly two months, all products have been shipped safely.

This visit is the first time that the client has visited our company after cooperating with us. The main purpose is to inspect our equipment and evaluate the possibility of increasing cooperation in the future. The customer mainly visited the steel milling and CNC workshop, and highly appreciated our YASDA brand high-speed CNC machine. Our company also stated that this machine produces most of the customer's products. In addition, the customer also stated that the more than 10 sets of mold blanks received earlier have been put into use and the quality is very good. We also discussed the issue of steel being prone to rusting and mold base components. Our company will put more effort into vacuum packaging and anti rust oil application, and the accessories will also be inspected before being installed on the mold base. The customer is very satisfied with this trip and expressed that they will deepen cooperation with our company.



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When designing the mold base, it is necessary to pay attention to multiple aspects to ensure that the structural strength, accuracy, maintainability, and safety of the mold base can meet the requirements. Here are some key design considerations:



1、 Structural Strength and Material Selection

Structural strength: The mold base should be able to withstand loads under various working conditions, including self weight, operational loads, etc. Its structural strength must meet relevant standards and specifications to ensure the stability and reliability of the mold during use.

Material selection: The material of the mold base should have sufficient strength and rigidity to withstand corrosion, wear, and impact in the working environment. The commonly used materials include steel, iron, aluminum alloy, etc., and the specific selection needs to be determined according to the usage conditions and requirements of the mold. Common mold steels include S50C, P20, S136H, 718H, XPM, 4Cr13H, etc



2、 Dimensions and Geometric Accuracy

Dimensional accuracy: The dimensions and geometric accuracy of the mold base should meet the design requirements to ensure the assembly accuracy and working performance of the mold components. This includes the overall dimensions of the mold base, the relative positional accuracy of each component, and the surface roughness of the machined surface.

Standardization: Mold base design should use standardized and serialized components as much as possible to facilitate manufacturing, assembly, and maintenance.



3、 Mold installation and commissioning

Installation convenience: The mold base should be designed with a convenient and fast installation and debugging method, so that the mold can be quickly adjusted and adapted to work requirements. This includes reasonable installation interfaces, positioning devices, and debugging mechanisms.

Debugging space: When designing the mold base, the space and tools required for mold debugging should be considered to ensure smooth debugging work.





4、 Mold stability and protection

Stability: The mold base should have a stable structure to ensure the stability and reliability of the mold during operation. This includes reasonable support structures, fastening devices, and limit mechanisms.

Protective measures: The mold base should have necessary protective measures, such as earthquake resistance, corrosion resistance, wear resistance, etc., to extend the service life of the mold. At the same time, the convenience of maintenance and upkeep of the mold should also be considered.



5、 Attachments and Detail Design

Attachment design: The mold base design should consider various accessories required for the mold, such as guide devices, ejector devices, cooling systems, etc., and ensure their good operating condition and reliability.

Detail handling: In the design of the mold base, attention should also be paid to some details, such as the selection and arrangement of cooling water nozzles, the fixing and identification of nameplates, and the convenience of mold lifting and transportation.



6、 Security

Safety regulations: The design of the mold base should comply with relevant safety regulations and take appropriate measures to ensure the personal safety of the operator. This includes setting up safety protection devices, avoiding sharp edges and protrusions, etc.

Emergency measures: In the design of the mold base, possible emergency situations should also be considered, and corresponding emergency measures and rescue plans should be formulated.



In summary, during the design phase of the mold base, attention should be paid to multiple aspects such as structural strength, material selection, size and geometric accuracy, mold installation and debugging, mold stability and protection, accessory and detail design, and safety. By considering these factors comprehensively, a mold base that meets the requirements can be designed, providing strong support for the production and use of molds.

Mold bases and molds play different roles in industrial production, and there are obvious differences between them, which many customers may confuse. The following is a detailed explanation of the differences between the mold and mold base:



Definition and Function

Mold base: The mold base is the supporting structure of the mold, used to fix and support the various components of the mold, ensuring the stability and accuracy of the mold during operation. The mold base usually consists of a base, columns, beams, and other parts, and can be equipped with auxiliary devices such as guiding devices and ejector devices as needed. The main function of the mold base is to provide support and fixation, which is the foundation for the normal operation of the mold.

Mold: A mold is a fixture used for manufacturing products in processes such as molding, processing, and stamping. According to different process requirements, molds can be divided into various types such as stamping molds, plastic molds, casting molds, etc. The main function of a mold is to process and shape raw materials according to the shape and size requirements of the product. Molds are usually composed of multiple parts and components, such as upper mold, lower mold, mold core, as well as some auxiliary devices and accessories.



Structural characteristics

Mold base: The design of the mold base mainly focuses on stability and support to ensure that the mold can work accurately and stably.

Mold: The structure of the mold is more complex, containing multiple precision parts and components. The design of molds needs to fully consider factors such as product shape, size, precision requirements, and production processes to ensure the production of products that meet the requirements.



Scope of use

Mold base: Mold bases are usually used in automated production lines for large-scale production. As most automated production lines require continuous high-speed operation, more robust and durable mold bases are needed to ensure the normal operation of the molds.

Mold: The use of molds is very extensive, involving almost all fields that require mass production. Whether in the fields of automotive, electronics, healthcare, or aviation, molds are needed to manufacture various components and products.



Interrelation

Mold bases and molds are inseparable in industrial production. The mold base provides support and fixation for the mold, ensuring that the mold can work stably and accurately; The mold directly participates in the processing and forming process of the product, processing raw materials into the desired shape and size of the product. The two work together to achieve the manufacturing and processing of products.

IIn August 2024, the relevant person in charge of TK Mold visited our company for exchange and officially began long-term cooperation with us. Our mold base process fully meets the mold types and requirements of TK Mold. The quality requirements for the mold base purchased by TK Mold are relatively high, making it an excellent partner for us.




TTK Mold is a globally leading one-stop injection molding solution provider, mainly committed to leading the injection molding production of smartphones, personal care, and smart home products, packaging medical, personal care, and precision electronics high-precision, multi cavity, high-performance molds, as well as the research and development, design, and manufacturing of automotive molds and other large and complex molds. TK currently has five major production bases located in Shenzhen, Suzhou, Huizhou in China and Vietnam and Germany overseas.









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What are the requirements for the performance of steel in automotive molds? Firstly, it has high hardness and can withstand high-intensity stamping without deformation. Secondly, good wear resistance ensures the service life of the mold. Thirdly, sufficient toughness is required to prevent the mold from cracking during use. In addition, good processing performance facilitates the processing into complex mold shapes. At the same time, it also needs to have good thermal stability to adapt to high-temperature processing environments.