In 2023, after our company purchased High-Speed-CNC of YASDA, a mold factory in the UAE placed an order with us. The order was 13 sets of multi-cavity ultra precision mould bases. The customer has multiple factories in India and Dubai, and has high precision requirements for the mold. We sent reply drawings to customers for each set of mould bases to confirm and negotiate processing requirements such as technology, tolerances, and accessories. Although it was our first collaboration, the process of adaptation was relatively smooth and we were able to quickly cooperate and solve any problems encountered. After nearly two months, all products have been shipped safely.

This visit is the first time that the client has visited our company after cooperating with us. The main purpose is to inspect our equipment and evaluate the possibility of increasing cooperation in the future. The customer mainly visited the steel milling and CNC workshop, and highly appreciated our YASDA brand high-speed CNC machine. Our company also stated that this machine produces most of the customer's products. In addition, the customer also stated that the more than 10 sets of mold blanks received earlier have been put into use and the quality is very good. We also discussed the issue of steel being prone to rusting and mold base components. Our company will put more effort into vacuum packaging and anti rust oil application, and the accessories will also be inspected before being installed on the mold base. The customer is very satisfied with this trip and expressed that they will deepen cooperation with our company.



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Double Injection mold base, or Two-color mold base, or Bi-color mold base. In the dual color injection molding process, this type of mold is designed to sequentially or simultaneously inject two different colored plastic materials into a single mold, thereby producing plastic products with dual or multi-color appearances.





Characteristic

1. Multi cavity design: usually with two or more injection cavities for simultaneous or continuous injection of plastic of different colors or materials. Usually composed of multiple layers of structure. Each layer has different materials or colors, and through the combination of mold bases and injection molding process, the multi color or multi material effect of the product can be achieved. The multi-layer structure enables the dual color non-standard mold base to have a wider range of applications, which can meet the color and material requirements of different products.



2. Complex structure: Due to the need to handle injection molding and bonding of two materials, the structure of the mold base is relatively complex, including rotating mechanisms, sliders, ejection systems, etc. Some parts of the double injection non-standard mold base may have adjustable structures. By adjusting the position or parameters of these parts, fine-tuning of product size, shape, and color can be achieved. The adjustable structure increases the flexibility and adaptability of the mold base, which can meet the personalized needs of different customers.



3. High precision requirements: In order to ensure the appearance quality and dimensional accuracy of dual color products, the manufacturing and installation of the mold base need to meet high precision standards. The double injection non-standard mold base emphasizes precision fit in structural design. The various components of the mold base need to be precisely matched to ensure the stability and accuracy of the mold during use. Precision fitting can reduce friction and wear of the mold during use, improve the service life and manufacturing accuracy of the mold.





Application of mould base

1. Consumer goods: such as phone cases, electronic product accessories, toys, etc., which usually require attractive appearance and feel.



2. Automotive components: Automotive interiors, buttons, switches, etc., two-color injection molding can provide better visual effects and tactile experience.



3. Medical devices: Some medical devices and components also use two-color injection molding technology to improve product recognition and usage safety.





Points for attention

When designing and manufacturing a "Double Injection mold base", special attention should be paid to the following points:



1. Material selection: The two injection molding materials need to have good compatibility and bonding to ensure smooth flow during the injection molding process and the final quality of the product. And it is usually made of high-strength materials to ensure the stability and durability of the mold during use. High strength materials can withstand greater pressure and stress, while also possessing good wear and corrosion resistance. This makes the two-color non-standard mold base suitable for various complex production environments and process requirements



2. Temperature control: During the double color injection molding process, it is necessary to accurately control the temperature of the mold and injection molding machine to ensure the injection quality of different materials.



3. Mold maintenance: Due to its complex structure, the maintenance and upkeep of molds need to be more meticulous and frequent to ensure their long-term performance and stability.



In summary, the "Double Injection Mold Base" is a key component in the double injection molding process, and its design and manufacturing have a significant impact on the final quality and appearance of the product. In practical applications, it is necessary to choose the appropriate mold structure and injection molding process based on specific product requirements and production conditions.

Mold bases and molds play different roles in industrial production, and there are obvious differences between them, which many customers may confuse. The following is a detailed explanation of the differences between the mold and mold base:



Definition and Function

Mold base: The mold base is the supporting structure of the mold, used to fix and support the various components of the mold, ensuring the stability and accuracy of the mold during operation. The mold base usually consists of a base, columns, beams, and other parts, and can be equipped with auxiliary devices such as guiding devices and ejector devices as needed. The main function of the mold base is to provide support and fixation, which is the foundation for the normal operation of the mold.

Mold: A mold is a fixture used for manufacturing products in processes such as molding, processing, and stamping. According to different process requirements, molds can be divided into various types such as stamping molds, plastic molds, casting molds, etc. The main function of a mold is to process and shape raw materials according to the shape and size requirements of the product. Molds are usually composed of multiple parts and components, such as upper mold, lower mold, mold core, as well as some auxiliary devices and accessories.



Structural characteristics

Mold base: The design of the mold base mainly focuses on stability and support to ensure that the mold can work accurately and stably.

Mold: The structure of the mold is more complex, containing multiple precision parts and components. The design of molds needs to fully consider factors such as product shape, size, precision requirements, and production processes to ensure the production of products that meet the requirements.



Scope of use

Mold base: Mold bases are usually used in automated production lines for large-scale production. As most automated production lines require continuous high-speed operation, more robust and durable mold bases are needed to ensure the normal operation of the molds.

Mold: The use of molds is very extensive, involving almost all fields that require mass production. Whether in the fields of automotive, electronics, healthcare, or aviation, molds are needed to manufacture various components and products.



Interrelation

Mold bases and molds are inseparable in industrial production. The mold base provides support and fixation for the mold, ensuring that the mold can work stably and accurately; The mold directly participates in the processing and forming process of the product, processing raw materials into the desired shape and size of the product. The two work together to achieve the manufacturing and processing of products.

Multi cavity mold, also known as porous mold, is a type of mold that includes multiple cavities in mold design. This type of mold can press or inject multiple products at once, significantly improving production efficiency and reducing production costs. The application fields of multi cavity molds are very extensive, covering multiple industries, including but not limited to the automotive industry, electronic equipment, medical devices, packaging materials, consumer goods, construction, and home furnishings.



Main characteristics and applications of multi cavity molds

1. Improve production efficiency: As multiple products can be molded at once, multi cavity molds can significantly shorten the production cycle and improve production efficiency.

2. Reduce production costs: By reducing the number of mold changes and production preparation time, multi cavity molds can help lower the production cost per unit product.

3. Wide application:

①. Automotive industry: used for manufacturing high-precision and lightweight parts such as instrument panels, headlight lenses, interior parts, engine components, etc.

②. Electronic devices: used for manufacturing plastic components such as casings, connectors, cables, etc., to meet high-precision and insulation requirements.

③. Medical equipment: used for manufacturing medical devices, syringes, infusion bags, etc., to ensure product quality and safety.

④. Packaging materials and containers: such as plastic bottles, food boxes, cosmetic bottles, etc., to achieve rapid production and high-quality manufacturing.

⑤. Consumer goods: such as toys, tableware, shoe soles, etc., meet the needs of low cost, high production efficiency, and beautiful appearance.

⑥. Architecture and Home Furnishings: Manufacturing PVC window frames, drainage systems, insulation materials, furniture, etc. to ensure product quality and durability.



Design points of multi cavity mold

When designing a multi cavity mold, multiple factors need to be considered to ensure the performance of the mold and the quality of the product. These key points include:

Material selection: Select appropriate mold materials based on the molding temperature and plastic material characteristics, such as tool steel, stainless steel, etc., to ensure the heat resistance and mechanical properties of the mold.

Flow channel design: Reasonably design the flow channel structure to ensure uniform flow of plastic in the mold and avoid defects such as bubbles and weld lines.

Cooling system: Design an effective cooling system to improve mold cooling efficiency, shorten molding cycles, and reduce production costs.

Mold cavity design: Based on the structural characteristics of the product and the requirements of the molding process, a reasonable design is carried out to ensure that the mold can accurately replicate the shape and size of the product.

Temperature control system: Establish a stable temperature control system to ensure the stability of mold temperature and avoid quality problems caused by temperature fluctuations.



In summary, multi cavity molds are an indispensable type of mold in modern industrial production, and their high efficiency, low cost, and wide range of applications make them play an important role in multiple industries.

The hardness and wear resistance of mold steel are closely related. Generally speaking, the higher the hardness, the better the wear resistance. High hardness makes the surface of mold steel more resistant to friction and wear. But hardness is not the only factor, the material's organizational structure and other factors can also affect wear resistance. However, high hardness can usually greatly improve the wear resistance of mold steel.